The difference between Conventional yarn and Profix Conditioned yarn is rather obvious. Conditioned yarn. gives to you advantages that contribute to enhance production efficiency both at the knitting and weaving Stages. Made Possible by significant increase in single yarn elongation, yarn Strength, better hairiness value and constant coefficient friction.
Perfect Yarn Condition System is defined to deliver maximum value and incorporate World class standards and is ideal for treating all kinds of Yarn.
Elgi Electric also manufactures Conventional Yarn conditioning plant “SUPERGAIN” without Energy Saver Unit. You can choose between PROFIX Energy Saver and "SUPERGAIN"
This Product is manufactured with German Technology
Process water connection: R.O/ De-Mineralised water for the generation of steam should be connected to the Energy vessel through 1 inch BSP pipe from over head (1000 Ltrs capacity - PVC)tank.
Hardness of water must be less than 20 ppm
Total dissolved soilds must be less than 20 ppm
Minimum Pressure required is 3 bar
Material of pipe -GI
Process water drainage is through 1 inch BSP pipe.
Seal water inlet to vacuum pumps: To create vacuum, the seal water inlet should be connected to the vacuum pump through 3/4 inch BSP pipe from the storage tank. One no.of 1 HP Monoblock pumps is required for feeding the water to vacuum pump as show in the drawing. The recommended temperature of feed water to vacuum is 25C. If the water temperatures exceeds. Chiller plant/cooling
plant is desired for effective usage and to increase the efficency of the system.
Hardness of feed water should be less than 200 ppm
Water flow rate- 40 Litres/min
Minimum Pressure - 3 bar
Operating temperature of feed water - 25 C
Material of pipe - GI
Seal water outlet from Vacuum pump and Condensate from conditioning chamber is through 3 inch BSP pipe (GI). The outlet water can be re-circulated as shown in the drawing.
03. COMPRESSED AIR REQUIREMENT:
1/2 inch BSP inlet connection with the minimum air pressure of 6 bar should be connected to the Pressure Regulator fixed in the Control panel. Dry and oil free air is required.
04. STEAM CONNECTION:
The inlet of energy vessel should be connected with the dia of 40mm stainless steel pipe and steam at 6 bar pressure (160 deg Celsius) from external source (Boiler) for producing the cold saturated steam. The necessary outlet pipe with the dia of 40 mm to be connected to let out the used steam. We have provided the steam dirt trap valve, pressure gauge and pressure release valve in the inlet pipe.
Main Cable size: Main input by 95 sq.mm 3 1/2 core Copper cable armored laid exclusively for Elgi Electric YCS. Suitable separate earth connection with copper conductors to be ensured for connected load.
One 400 A ACB with capacitor bank in the MV panel exclusively for Elgi Electric YCS. One SSB near Elgi Electric YCS is recommended.
BREAKUP OF ELECTRICAL POWER:
Vacuum pump: 11 Kw
Heating elements: 144 Kw(36/72/108/144)
Hydraulic power pack: 1.1 Kw
Plat form drive: 0.75 Kw
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