Member of Sara Elgi  Group
Home Profile Products Quality Manufacturing Units Recognitions Exports Network Contact Us

 
Features Technical Specification

Requirements :
Arrangements to be made by the customer:

01. CIVIL WORK:
02. WATER CONNECTION:

Process water connection: R.O/ De-Mineralised water for the generation of steam should be connected to the Energy vessel through 1 inch BSP pipe from over head (1000 Ltrs capacity - PVC)tank.
Hardness of water must be less than 20 ppm
Total dissolved soilds must be less than 20 ppm
Minimum Pressure required is 3 bar
Material of pipe -GI

Process water drainage is through 1 inch BSP pipe.

Seal water inlet to vacuum pumps: To create vacuum, the seal water inlet should be connected to the vacuum pump through 3/4 inch BSP pipe from the storage tank. One no.of 1 HP Monoblock pumps is required for feeding the water to vacuum pump as show in the drawing. The recommended temperature of feed water to vacuum is 25C. If the water temperatures exceeds. Chiller plant/cooling
plant is desired for effective usage and to increase the efficency of the system.

Hardness of feed water should be less than 200 ppm
Water flow rate- 40 Litres/min
Minimum Pressure - 3 bar
Operating temperature of feed water - 25 C
Material of pipe - GI

Seal water outlet from Vacuum pump and Condensate from conditioning chamber is through 3 inch BSP pipe (GI). The outlet water can be re-circulated as shown in the drawing.

03. COMPRESSED AIR REQUIREMENT:

1/2 inch BSP inlet connection with the minimum air pressure of 6 bar should be connected to the Pressure Regulator fixed in the Control panel. Dry and oil free air is required.

04. STEAM CONNECTION:

The inlet of energy vessel should be connected with the dia of 40mm stainless steel pipe and steam at 6 bar pressure (160 deg Celsius) from external source (Boiler) for producing the cold saturated steam. The necessary outlet pipe with the dia of 40 mm to be connected to let out the used steam. We have provided the steam dirt trap valve, pressure gauge and pressure release valve in the inlet pipe.

05. POWER CONNECTION DETAILS:

Power input: 415 Volts AC, 50 Hz
Installed power: 157 KW/ 238 Amps

Main Cable size: Main input by 95 sq.mm 3 1/2 core Copper cable armored laid exclusively for Elgi Electric YCS. Suitable separate earth connection with copper conductors to be ensured for connected load.

One 400 A ACB with capacitor bank in the MV panel exclusively for Elgi Electric YCS. One SSB near Elgi Electric YCS is recommended.

BREAKUP OF ELECTRICAL POWER:
Vacuum pump: 11 Kw
Heating elements: 144 Kw(36/72/108/144)
Hydraulic power pack: 1.1 Kw
Plat form drive: 0.75 Kw

Features
Contamination free yarn - a clean conditioning chamber without water bath ensures purity of the yarn
Absolutely free from fungus - yarn is treated with cold saturated steam produced from a separate energy vessel
Uniform moisture gain - up to 95% vacuolization ensure uniform penetration and maximum moisture gain throughout the package
Power saving - as a result of effective conditioning process and control instruments
Low temperature conditioning - possible from 46 deg centigrade
Heat setting - possible up to 120 deg centigrade
Single cycle or multi cycle up to 20 steps-possible in cop, cone and hank form
Safety instruments - incorporated as per international standards
Technical Specification
PROFIX 1500 2M
PROFIX 1000 2M
PROFIX 500 2M
PROFIX 600
PROFIX 300

Conditioned Yarn Advantages:
Increase in single yarn elongation
Increase in single yarn strength
Constant co-efficient of friction
Better hairiness value
Free from electrostatic charges

For the Knitting Plan
Increased efficiency due to less unwinding tension
Significant reduction in fly liberation
Fewer needle breaks
Better performance in good cloth formation
 Copyright © 2005 ELGI ELECTRIC AND INDUSTRIES LIMITED Site Design - ANGLER Technologies